Mast Chains - Leaf Chains comprise several functions and are regulated by ANSI. They are utilized for low-speed pulling, for tension linkage and lift truck masts, and as balancers between head and counterweight in several machine gadgets. Leaf chains are at times also called Balance Chains.
Construction and Features
Leaf chains are actually steel chains using a simple link plate and pin construction. The chain number refers to the lacing of the links and the pitch. The chains have certain features like for instance high tensile strength per section area, that enables the design of smaller machines. There are A- and B- kind chains in this particular series and both the AL6 and BL6 Series contain the same pitch as RS60. Finally, these chains cannot be driven using sprockets.
Selection and Handling
In roller chains, the link plates maintain a higher fatigue resistance because of the compressive tension of press fits, yet the leaf chain only has two outer press fit plates. On the leaf chain, the most allowable tension is low and the tensile strength is high. While handling leaf chains it is important to check with the manufacturer's instruction manual in order to ensure the safety factor is outlined and utilize safety measures always. It is a better idea to carry out utmost caution and use extra safety measures in functions wherein the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the use of much more plates. As the utilization of more plates does not improve the most acceptable tension directly, the number of plates could be restricted. The chains need regular lubrication because the pins link directly on the plates, producing an extremely high bearing pressure. Using a SAE 30 or 40 machine oil is frequently suggested for most applications. If the chain is cycled over one thousand times daily or if the chain speed is more than 30m for every minute, it will wear extremely rapidly, even with continuous lubrication. Hence, in either of these conditions the use of RS Roller Chains would be more suitable.
AL type chains are only to be utilized under certain situations such as where there are no shock loads or when wear is not really a huge concern. Be positive that the number of cycles does not exceed one hundred on a daily basis. The BL-type will be better suited under other conditions.
The stress load in components would become higher if a chain utilizing a lower safety factor is selected. If the chain is even used amongst corrosive conditions, it could easily fatigue and break extremely fast. Doing frequent maintenance is important if operating under these kinds of situations.
The type of end link of the chain, whether it is an inner link or outer link, determines the shape of the clevis. Clevis connectors or likewise called Clevis pins are constructed by manufacturers but usually, the user provides the clevis. A wrongly constructed clevis can lessen the working life of the chain. The strands must be finished to length by the maker. Refer to the ANSI standard or call the producer.
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